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2 ton boiler or steam generator design calculation

Product Thermal Capacity: 1 - 20 t/h

Working Pressure: 0.7 - 2 Mpa

Available Fuel: Nature gas, coke oven gas, biogas, methanol, liquid propane gas, diesel, heavy oil, light oil, crude oil, etc.

Available Industries: Heat supplying, chemical, food, textile, printing and dyeing, cigarettes and tobacco, fodder, pharmacy, building materials, brewery, rubber, hospital etc.

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Introduction of WNS gas / oil fired steam boiler:

WNS series horizontal internal combustion boiler is a boiler shell type 3 passes wetback oil/gas fired boiler. After fuel is being atomized by burner, flame is full of the wave furnace and transfer heat via furnace wall, this is 1st pass; the high temperature smoke is collected in reversal chamber and then enters 2nd pass which is grooved tubes bundle area; after heat convection, air temperature gradually falls and goes to front smoke box and turn to 3rd pass, which is smooth tubes bundle area, and then enters chimney passing back smoke box and exhausted to the atmosphere.

Technical advantages:

1. Digitized manufacture
The key part such as material cutting, rolling, drilling are proceeded by advanced CNC machining process to reduce the assemble stress and extend boiler working lifetime.
The front and back smoke chamber plates are cut by CNC plasma cutting machine and looks tidy and beautiful.

2.Easy operation and maintenance
Fully automatically operating, with automatically adjustment and protection of burning, water level, temperature and steam pressure.

3. Longer working life
Smoke tube and tube sheet connection is expanded first to eliminate the gap between them, then adopt automatic argon arc welding to relief the stress and expand boilers working life.
Longitudinal and girth joint adopt advanced automatic submerged-arc welding for good welding quality. All longitudinal and girth joint will have 100% radiographic inspection.
Fin tube us ND steel or stainless-steel material which avoid low temperature corrosion.
Inspection procedure point is set up to guarantee the sequence of expanding and welding, avoid cracking of the tube sheet holes.

4. Less fuel consumption
High quality aluminum silicate fiber is used with fire clay insulation, to control the boiler body temperature below 45℃ to control heat lost.
Sufficient steam storage room and heating area makes boiler to generate high quality steam and high thermal power.
Condenser is added to reuse the waste heat of the exhausted smoke to increase feeding water’s temperature and reduce emission temperature, which can increase the thermal efficiency above 98% and save operating cost.

An introduction to steam generation and distributi

How much steam is produced with a 4-ton boiler?Mar 22, 2019How to calculate the enthalpy of water and steam in aFeb 26, 2019How many m3 of Natural Gas required to make 1 ton of steamAug 13, 2017How much fuel required for 1TPH boiler? See more results steam boilers 17 Coil steam generator (once through boiler) 19 Water-tube boiler 21 MTHS boilers (fire-tube or smoke-tube boilers) 24 Basic overview of boiler controls with reference to EN 12953 25 Water treatment 28 Level controls 29 Feedwater pump arrangements 30 Burners 33 Basic steam distribution 37 How steam moves (simple explanation)

Design methodology of heat recovery steam generator

Sep 12, 2018· The present research is focused on the design of a HRSG, including a dual-pressure steam generator cycle that is intended for use in a typical gas turbine unit having a power output of 60 MW. The results show that the maximum heat transfer occurs in the evaporator section for high-pressure levels, and in the economizer section for low-pressure

How to calculate the steam produced (kg) in a boiler - Quo

Jul 24, 2017· If you don’t have any of that information, you could make a general guess at steam flow by calculating the BTUs applied in the boiler, the steam pressure and a boiler efficiency assumption (80% is a decent place to start) to find the amount of BTUs transferred and the amount of BTUs per pound of steam minus the BTUs you started with (based on steam table values for your feedwater …

Boiler Operation cost/Steam Generation Cost Calculati

Cited by: 1 Nov 21, 2017· How to calculate Boiler Steam Generation Cost $/ton. This feature is not available right now. Please try again later.

Steam Calculators: Boiler Calculat

Step 2: Determine Feedwater Properties and Mass Flow. The feedwater flow rate can be calculated from steam mass flow and blowdown rate: Blowdown Mass Flow = Feedwater Mass Flow * Blowdown Rate. Steam Mass Flow = Feedwater Mass Flow - Blowdown Mass Flow.

(PDF) DESIGN AND FABRICATION OF PRESSING STEAM BOIL

Sodium-heated steam generator development in the U.S. over the past 30 years has included design, manufacture, and operation or testing of numerous design concepts, including reactor plant and

Steam Generator vs. Steam Boiler | Powerhou

As water passes through the coil, the heat is transferred from the hot gases which causes the water to convert to steam. The generator design does not utilize a steam drum where the steam of a boiler has a disengagement area from the water in so the use of a steam/water separator to achieve 99.5% steam quality is required.

Johnston Boiler Company Boiler Glossary - Steam & Combusti

Bpr boiler pressure (psi) 2.31 multiplier STEAM PRODUCED How much steam will a 150HP boiler make in 2.5 hours? S = HP * 34.5 * T S = HP * 34.5 * t S = 150 * 34.5 * 2.5 S = 12937.50 Where, S steam HP horsepower 34.5 constant (lb/hr) t Time (hr)

Industrial Boilers and Heat Recovery Steam Generato

and performance aspects of steam generators and heat recovery boilers so that anyone involved with them will become more informed and ask the right questions during the early stages of development of any steam plant project. This will give the best chance of selecting the steam generator with the right design and parameters.

Steam Calculators: Boiler Calculator - Energy.g

Steam Properties · Boiler · Steam Turbine Mar 17, 2015· Step 2: Determine Feedwater Properties and Mass Flow. The feedwater flow rate can be calculated from steam mass flow and blowdown rate: Blowdown Mass Flow = Feedwater Mass Flow * Blowdown Rate. Steam Mass Flow = Feedwater Mass Flow - Blowdown Mass Flow.

Steam Heating Process - Load Calculati

= (75 kg) (4.2 kJ/kg o C) ((75 o C) - (20 o C)) / (200 kJ/s) = 86 s. Note! - when steam is injected directly to the water all the steam condenses to water and all the energy from the steam is transferred instantly. When heating through a heat exchanger - the heat transfer coefficient and temperature difference between the steam and the heated fluid matters.

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No. 76, Xin Da Road, Zhou tie Town, Yixing, Wuxi, China

0086-510-68530066, +86-13506151292

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