Product Thermal Capacity: 1 - 20 t/h
Working Pressure: 0.7 - 2 Mpa
Available Fuel: Nature gas, coke oven gas, biogas, methanol, liquid propane gas, diesel, heavy oil, light oil, crude oil, etc.
Available Industries: Heat supplying, chemical, food, textile, printing and dyeing, cigarettes and tobacco, fodder, pharmacy, building materials, brewery, rubber, hospital etc.
WNS series horizontal internal combustion boiler is a boiler shell type 3 passes wetback oil/gas fired boiler. After fuel is being atomized by burner, flame is full of the wave furnace and transfer heat via furnace wall, this is 1st pass; the high temperature smoke is collected in reversal chamber and then enters 2nd pass which is grooved tubes bundle area; after heat convection, air temperature gradually falls and goes to front smoke box and turn to 3rd pass, which is smooth tubes bundle area, and then enters chimney passing back smoke box and exhausted to the atmosphere.
1. Digitized manufacture
The key part such as material cutting, rolling, drilling are proceeded by advanced CNC machining process to reduce the assemble stress and extend boiler working lifetime.
The front and back smoke chamber plates are cut by CNC plasma cutting machine and looks tidy and beautiful.
2.Easy operation and maintenance
Fully automatically operating, with automatically adjustment and protection of burning, water level, temperature and steam pressure.
3. Longer working life
Smoke tube and tube sheet connection is expanded first to eliminate the gap between them, then adopt automatic argon arc welding to relief the stress and expand boilers working life.
Longitudinal and girth joint adopt advanced automatic submerged-arc welding for good welding quality. All longitudinal and girth joint will have 100% radiographic inspection.
Fin tube us ND steel or stainless-steel material which avoid low temperature corrosion.
Inspection procedure point is set up to guarantee the sequence of expanding and welding, avoid cracking of the tube sheet holes.
4. Less fuel consumption
High quality aluminum silicate fiber is used with fire clay insulation, to control the boiler body temperature below 45℃ to control heat lost.
Sufficient steam storage room and heating area makes boiler to generate high quality steam and high thermal power.
Condenser is added to reuse the waste heat of the exhausted smoke to increase feeding water’s temperature and reduce emission temperature, which can increase the thermal efficiency above 98% and save operating cost.
Cited by: 2 21 January 2020, Published under Cement News With waste-to-energy in the cement sector holding significant potential, Ian Riley, CEO of the World Cement Association, explains why the organisation is encouraging its global members to evaluate co-processing and waste heat recovery for the benefit of the sector, society and efforts to tackle
RD&D to advance waste heat recovery technologies. Technology needs are identified in two broad areas: 1) extending the range of existing technologies to enhance their economic feasibility and recovery efficiency, and 2) exploring new methods for waste heat recovery, especially for unconventional waste heat sources. Acknowledgement
Criterion 1 The project utilizes waste heat from a cement production facility by waste heat recovery (WHR) system to generate electricity Criterion 2 WHR system consists of a Suspension Preheater boiler (SP boiler) and/or Air Quenching Cooler boiler (AQC boiler), turbine generator and cooling tower
1. The project utilizes waste heat from a cement production facility by waste heat recovery (WHR) system to generate electricity 2. WHR system consists of a Suspension Preheater boiler (SP boiler) and/or Air Quenching Cooler boiler (AQC boiler), turbine generator and cooling tower 3. WHR system utilizes only waste heat and does not utilize fossil
CII's estimates indicate that the waste heat recovery potential in Indian cement industry is close to 415 MW while the installed capacity till date is only about 20 MW. This indicates the huge opportunity for adoption of waste heat recovery in Indian cement industry. While the technology of waste heat recovery systems are accepted by the Indian
WASTE HEAT RECOVERY BOILERS. TBWES provides energy solutions to utilise waste heat from various processes and applications to improve overall energy balance in ferrous metals, non-ferrous metals, cement, refinery, chemical, oil & gas, glass and other sectors.
Waste Heat Recovery Systems for Cement Industry Waste Heat Recovery. Waste Heat Recovery System (WHRS) in cement plant is proven practice for power generation and it is constructed by utilizing the waste heat from the gas of clinker cooler vent and pre-heater outlet to generate electricity power.
Waste Heat Recovery Power Plants, contribute significantly, to the electrical energy saving (to the tune of 25%). The reduction in CO 2 emission, makes it environmental friendly. Installation of the waste heat recovery plant has to be tackled as a system approach, rather than considering cement plant and WHRPP operations, independently.
Dec 11, 2017· German industry releases 200 billion kilowatt-hours of thermal energy a year into the environment as unused waste heat – roughly equivalent to the entire energy consumption of …
This boiler (for short AQC boiler), along with the Waste Heat Boiler for kiln rear preheater in the cement production line (for short SP boiler) forms the waste heat recovery system. With the development of the calcination technology of the cement clinker, the energy conservation in cement industry has got a …
Design of cement plant waste heat recovery generation in this paper offer a guideline for implementing selected waste derived fuels in cement industry. are boiler follow (BFC), turbines
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