Product Thermal Capacity: 1 - 20 t/h
Working Pressure: 0.7 - 2 Mpa
Available Fuel: Nature gas, coke oven gas, biogas, methanol, liquid propane gas, diesel, heavy oil, light oil, crude oil, etc.
Available Industries: Heat supplying, chemical, food, textile, printing and dyeing, cigarettes and tobacco, fodder, pharmacy, building materials, brewery, rubber, hospital etc.
WNS series horizontal internal combustion boiler is a boiler shell type 3 passes wetback oil/gas fired boiler. After fuel is being atomized by burner, flame is full of the wave furnace and transfer heat via furnace wall, this is 1st pass; the high temperature smoke is collected in reversal chamber and then enters 2nd pass which is grooved tubes bundle area; after heat convection, air temperature gradually falls and goes to front smoke box and turn to 3rd pass, which is smooth tubes bundle area, and then enters chimney passing back smoke box and exhausted to the atmosphere.
1. Digitized manufacture
The key part such as material cutting, rolling, drilling are proceeded by advanced CNC machining process to reduce the assemble stress and extend boiler working lifetime.
The front and back smoke chamber plates are cut by CNC plasma cutting machine and looks tidy and beautiful.
2.Easy operation and maintenance
Fully automatically operating, with automatically adjustment and protection of burning, water level, temperature and steam pressure.
3. Longer working life
Smoke tube and tube sheet connection is expanded first to eliminate the gap between them, then adopt automatic argon arc welding to relief the stress and expand boilers working life.
Longitudinal and girth joint adopt advanced automatic submerged-arc welding for good welding quality. All longitudinal and girth joint will have 100% radiographic inspection.
Fin tube us ND steel or stainless-steel material which avoid low temperature corrosion.
Inspection procedure point is set up to guarantee the sequence of expanding and welding, avoid cracking of the tube sheet holes.
4. Less fuel consumption
High quality aluminum silicate fiber is used with fire clay insulation, to control the boiler body temperature below 45℃ to control heat lost.
Sufficient steam storage room and heating area makes boiler to generate high quality steam and high thermal power.
Condenser is added to reuse the waste heat of the exhausted smoke to increase feeding water’s temperature and reduce emission temperature, which can increase the thermal efficiency above 98% and save operating cost.
As an aside, all hot forming and shaping employed to make boiler tubes and piping is done in the austenite temperature range of 1650 o F to 2000 o F. With the continued cooling, the face-cantered-cubic austenite begins to transform to body-centered-cubic ferrite at a temperature of around 1600 o F, and again, the exact temperature depends on
Because a steam boiler makes heat by producing steam - by boiling water, at sea level, the temperature at the boiler will be boiling or 212 °F or close to that figure. The actual steam boiler temperature may be a bit lower at high elevations above sea level, and the steam …
User rating: 5/5 : Effect of High Temperature on Rear Pass Boiler Tubes in Coal-Fired Power Plant . Continuous Rate (BMCR), (ii) s even elevations, (28) of, coal burners located just above or below a fuel oil burner. The capacity of coal burners is 100% BMCR when firing coal within the …
Oct 12, 2018· Incident overview A severe tube rupture occurred on a high pressure steam boiler which was operating at 750 pounds per square inch shortly following a warm-up period on start-up. A catastrophic tube failure caused a release of a significant portion of the 40,000 liters of water in the boiler in approximately one minute. The inside of the entire four storey boiler building was engulfed in high
A typical example is when superheater tubes have not cleared of condensation during boiler start-up, obstructing steam flow. Tube metal temperatures reach combustion gas temperatures of 1600F (870C) or greater which lead to tube failure.
IroquoisMultipass Steam & Hot water Boiler. Available for steam (low & high pressure) and hot water (low & high temperature) applications. Iroquois Multipass Steam & Hot water Boiler can burn: Natural Gas, Propane, #2 Oil, Dual Fuel
Oct 27, 2016· A boiler is called a high-pressure boiler when it operates with a steam pressure above 80 bars. The high-pressure boilers are widely used for power generation in thermal power plants. In a high-pressure boiler, if the feed-water pressure increases, the saturation temperature of water rises and the latent heat of vaporization decreases.
They provide high quality steam, from dry saturated to high temperature superheated and, due to the heat exchanger design, have the ability to also provide very high operating pressures. They are suitable for applications requiring high steam output (up to 500 kg/s), high pressure steam (up to 160 bar) or superheated steam (up to 550°C).
For example, in a super-heater of SA192 tubes, with a designed metal temperature of 800 o F, the ASME Boiler and Pressure Vessel Code gives the allowable stress at 800 o F as 9,000 psi. If the tube-metal temperature should rise to a temperature of around 1300 o F, the hoop stress would be equal to or slightly greater than the tensile strength
Tube failures form a major portion of the forced outages of boilers. A good percentage of these failures are due to long term overheating. These failures can be avoided when we understand the reason and operate the boiler accordingly. Long term overheating failures are due to the fact that the operating metal temperature of the boiler tubes going above the allowable limit.
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