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waste heat recovery boiler calculations

Product Thermal Capacity: 1 - 20 t/h

Working Pressure: 0.7 - 2 Mpa

Available Fuel: Nature gas, coke oven gas, biogas, methanol, liquid propane gas, diesel, heavy oil, light oil, crude oil, etc.

Available Industries: Heat supplying, chemical, food, textile, printing and dyeing, cigarettes and tobacco, fodder, pharmacy, building materials, brewery, rubber, hospital etc.

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Introduction of WNS gas / oil fired steam boiler:

WNS series horizontal internal combustion boiler is a boiler shell type 3 passes wetback oil/gas fired boiler. After fuel is being atomized by burner, flame is full of the wave furnace and transfer heat via furnace wall, this is 1st pass; the high temperature smoke is collected in reversal chamber and then enters 2nd pass which is grooved tubes bundle area; after heat convection, air temperature gradually falls and goes to front smoke box and turn to 3rd pass, which is smooth tubes bundle area, and then enters chimney passing back smoke box and exhausted to the atmosphere.

Technical advantages:

1. Digitized manufacture
The key part such as material cutting, rolling, drilling are proceeded by advanced CNC machining process to reduce the assemble stress and extend boiler working lifetime.
The front and back smoke chamber plates are cut by CNC plasma cutting machine and looks tidy and beautiful.

2.Easy operation and maintenance
Fully automatically operating, with automatically adjustment and protection of burning, water level, temperature and steam pressure.

3. Longer working life
Smoke tube and tube sheet connection is expanded first to eliminate the gap between them, then adopt automatic argon arc welding to relief the stress and expand boilers working life.
Longitudinal and girth joint adopt advanced automatic submerged-arc welding for good welding quality. All longitudinal and girth joint will have 100% radiographic inspection.
Fin tube us ND steel or stainless-steel material which avoid low temperature corrosion.
Inspection procedure point is set up to guarantee the sequence of expanding and welding, avoid cracking of the tube sheet holes.

4. Less fuel consumption
High quality aluminum silicate fiber is used with fire clay insulation, to control the boiler body temperature below 45℃ to control heat lost.
Sufficient steam storage room and heating area makes boiler to generate high quality steam and high thermal power.
Condenser is added to reuse the waste heat of the exhausted smoke to increase feeding water’s temperature and reduce emission temperature, which can increase the thermal efficiency above 98% and save operating cost.

Waste heat recovery unit - Wikiped

A waste heat recovery unit (WHRU) is an energy recovery heat exchanger that transfers heat from process outputs at high temperature to another part of the process for some purpose, usually increased efficiency. The WHRU is a tool involved in cogeneration.Waste heat may be extracted from sources such as hot flue gases from a diesel generator, steam from cooling towers, or even waste water from

Waste Heat Boiler Design - Student - Cheresources.c

File Size: 2MB Jan 10, 2010· Waste Heat Boiler Design - posted in Student: Hi all I am a student of 3rd year of Chemical Engineering. I have been asked to design a waste heat boiler present in a previous process design. The process was HCN by BMA process (Degussa). Well the waste heat boiler that I need to design is located just after the catalytic reactor, the process gases leave the reactor at a temperature …

Waste heat recovery boiler efficiency calculation,wh

Waste Heat Recovery Boiler Efficiency Calculation. This rejected energy may potentially be recaptured as useful energy through waste heat recovery. Waste heat recovery boiler is a boiler that utilizes the waste heat in the waste gas or waste material or waste liquid and the heat produced by burning the combustible material in the industrial

Alfa Laval - Waste heat recove

Cited by: 15 In this example an Alfa Laval Aalborg waste steam boiler generates steam from flue gases. The diagrams show the payback time for different amounts of recovered energy, from 2 to 15 MW. Adding an Alfa Laval Aalborg waste heat recovery boiler helps you make use of energy in your fuel gases. Assumptions. 8,400 operating hours per year

Waste heat recovery calculator | Waste He

Capture the Energy! Waste heat occurs in almost all mechanical and thermal processes. Sources of waste heat include for example hot combustion gases discharged to the atmosphere, heated water released into environment, heated products exiting industrial processes, and heat transfer from hot equipment surfaces. As such, waste heat sources differ regarding the aggregate state (mainly fluid …

Waste heat recovery - Alfa Lav

waste heat recovery is to try to recover maximum amounts of heat in the plant and to reuse it as much as possible, instead of just releasing it into the air or a nearby river. Figure 1.2 Energy flow without waste heat recovery Figure 1.3 Energy flow with waste heat recovery Fuel Heat generation (boilers, heaters) Process Cooling Surroundings

Heat Recovery Calculator | AMSEner

AMSEnergy Heat Recovery Calculator - AMSEnergy Performance Summary - Waste Heat Flow Type - Recover Heat Flow Type - Inlet Temperature - Outlet Temperature

Waste Heat Boilers - American Boiler Manufactur

RENTECH Boiler Systems offers a full range of custom designed waste heat recovery boiler systems to meet your most demanding project requirements. RENTECH is an American boiler manufacturer known for its ability to provide custom engineered solutions for a wide variety of applications.

Waste heat - Wikiped

Waste heat is heat that is produced by a machine, or other process that uses energy, as a byproduct of doing work.All such processes give off some waste heat as a fundamental result of the laws of thermodynamics.Waste heat has lower utility (or in thermodynamics lexicon a lower exergy or higher entropy) than the original energy source.Sources of waste heat include all manner of human

Waste Heat Recovery Calculations | Heat Recovery Un

Heat recovery calculater. For the calculation of the saved energy costs through a waste heat recovery unit, multiple factors need to be considered and the calculation can become quite complex. The article gives you an overview of the most important factors that need to be examined and measured before a system can be installed.

DRAFT PRE-DECISIONAL DRAFT Waste Heat Recovery

DRAFT – PRE-DECISIONAL – DRAFT 6 124 Figure 3: Waste heat losses and work potential from selected process exhaust gases [3] 125 126 NOTE: Steam boilers are divided into conventional fuels (CF) and byproduct fuels (BF). It is important to note that 127 while steam boilers have higher waste heat losses; this is due to the large number of industrial boilers (about 43,000

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