Product Thermal Capacity: 1 - 20 t/h
Working Pressure: 0.7 - 2 Mpa
Available Fuel: Nature gas, coke oven gas, biogas, methanol, liquid propane gas, diesel, heavy oil, light oil, crude oil, etc.
Available Industries: Heat supplying, chemical, food, textile, printing and dyeing, cigarettes and tobacco, fodder, pharmacy, building materials, brewery, rubber, hospital etc.
WNS series horizontal internal combustion boiler is a boiler shell type 3 passes wetback oil/gas fired boiler. After fuel is being atomized by burner, flame is full of the wave furnace and transfer heat via furnace wall, this is 1st pass; the high temperature smoke is collected in reversal chamber and then enters 2nd pass which is grooved tubes bundle area; after heat convection, air temperature gradually falls and goes to front smoke box and turn to 3rd pass, which is smooth tubes bundle area, and then enters chimney passing back smoke box and exhausted to the atmosphere.
1. Digitized manufacture
The key part such as material cutting, rolling, drilling are proceeded by advanced CNC machining process to reduce the assemble stress and extend boiler working lifetime.
The front and back smoke chamber plates are cut by CNC plasma cutting machine and looks tidy and beautiful.
2.Easy operation and maintenance
Fully automatically operating, with automatically adjustment and protection of burning, water level, temperature and steam pressure.
3. Longer working life
Smoke tube and tube sheet connection is expanded first to eliminate the gap between them, then adopt automatic argon arc welding to relief the stress and expand boilers working life.
Longitudinal and girth joint adopt advanced automatic submerged-arc welding for good welding quality. All longitudinal and girth joint will have 100% radiographic inspection.
Fin tube us ND steel or stainless-steel material which avoid low temperature corrosion.
Inspection procedure point is set up to guarantee the sequence of expanding and welding, avoid cracking of the tube sheet holes.
4. Less fuel consumption
High quality aluminum silicate fiber is used with fire clay insulation, to control the boiler body temperature below 45℃ to control heat lost.
Sufficient steam storage room and heating area makes boiler to generate high quality steam and high thermal power.
Condenser is added to reuse the waste heat of the exhausted smoke to increase feeding water’s temperature and reduce emission temperature, which can increase the thermal efficiency above 98% and save operating cost.
Overview . sinter-cooler waste heat boiler for power plant in steel company. There are two sets of 130M2 sinter machines in Kunming Steel Company, only very little of its waste heat in low temperature of 300℃～400℃ flue gas was utilized in steam supply in life and production, the utilization of waste heat was less than 25%, and the most part was wasted.
This device recovers the sensible heat in the hot air with temperature of 250 C to 450 C from a sinter cooler. It comprises mainly; a)boiler/economizer, b)pure water feed device, c)deaerator, d)steam drum, etc. After heat exchange with sintered ore of 500 C to 700 C in the cooler, the exhaust gas is introduced to the boiler/economizer to generate steam and is recycled to the cooler.
In the present paper, a numerical study is presented to investigate the cascade utilization of waste heat in sinter cooling bed. With the aid of CFD (computational fluid dynamics), a two-dimensional unsteady mathematical model, which would significantly reduce the computational time, is established to describe three-dimensional steady flow and heat transfer in sinter cooling bed.
Failure analysis of hot sinter screens of a sinter plantDec 14, 2013Enhancement of in-plant recycling of integrated steel mill FUZZY CONTROL OF AN IRON ORE SINTER PLANT - ScienceDirect Agglomeration behaviour of steel plants solid waste and See more results A waste heat recovery system shall be installed utilizing the hot air generated from sinter cooler for steam and power generation. SUSTAINABLE SOLUTIONS IN ENERGY AND ENVIRONMENT Thermax Group is an INR 6,123 Cr.
Sinter cooler1. 1 ． Overview . This project introduces a sinter cooler waste heat recovery system to Indias iron and steel ’ industry in order to demonstrate Japan’s advanced energy efficient technology and then disseminate the technology throughout India. The system recovers sensible heat from hot air emitted by the cooling process of
Sinter Plant – Cooler Waste Heat Recovery System (WHRS) This is a system for recovering the sinter cooler’s high-temperature exhaust gas as steam, which can be used for power generation. Furthermore, reuse of the exhaust heat as the thermal source of sintered ore …
Primetals Technologies, with its integrated process knowledge, is a leading full-line supplier of sinter plant solutions. Our technologies meet all local and market-specific requirements. With our “Pallet Width Extension Technology” and “Selective Waste Gas Recirculation” we are able to reduce the quantity of offgas in sinter plants by
Sinter Bed Height 650 mm for M/C-1 (after Modernization) & 500 mm for M/C-2. Straight Line Sinter Cooler. Sinter Heat Recovery Power Plant (SHRPP) with a capacity of 20.6 MW electrical power generation by utilising waste heat recovered from Sinter Coolers of Machine 1 …
Sinter plants agglomerate iron ore fines (dust) with other fine materials at high temperature, to create a product that can be used in a blast furnace.The final product, a sinter, is a small, irregular nodule of iron mixed with small amounts of other minerals. The process, called sintering, causes the constituent materials to fuse to make a single porous mass with little change in the chemical
The sensible heat of the sinter that is discharged from the sinter machine to the sinter cooler amounts to almost half of the total process thermal energy input. Primetals Technologies has developed solutions for efficient recovery of this sensible energy by utilization of hot …
Sinter Plant. The function of the Sinter Plant is to supply the blast furnaces with sinter, a combination of blended ores, fluxes and coke which is partially ‘cooked’ or sintered. In this form, the materials combine efficiently in the blast furnace and allow for more consistent and controllable iron manufacture.
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