Product Thermal Capacity: 1 - 20 t/h
Working Pressure: 0.7 - 2 Mpa
Available Fuel: Nature gas, coke oven gas, biogas, methanol, liquid propane gas, diesel, heavy oil, light oil, crude oil, etc.
Available Industries: Heat supplying, chemical, food, textile, printing and dyeing, cigarettes and tobacco, fodder, pharmacy, building materials, brewery, rubber, hospital etc.
WNS series horizontal internal combustion boiler is a boiler shell type 3 passes wetback oil/gas fired boiler. After fuel is being atomized by burner, flame is full of the wave furnace and transfer heat via furnace wall, this is 1st pass; the high temperature smoke is collected in reversal chamber and then enters 2nd pass which is grooved tubes bundle area; after heat convection, air temperature gradually falls and goes to front smoke box and turn to 3rd pass, which is smooth tubes bundle area, and then enters chimney passing back smoke box and exhausted to the atmosphere.
1. Digitized manufacture
The key part such as material cutting, rolling, drilling are proceeded by advanced CNC machining process to reduce the assemble stress and extend boiler working lifetime.
The front and back smoke chamber plates are cut by CNC plasma cutting machine and looks tidy and beautiful.
2.Easy operation and maintenance
Fully automatically operating, with automatically adjustment and protection of burning, water level, temperature and steam pressure.
3. Longer working life
Smoke tube and tube sheet connection is expanded first to eliminate the gap between them, then adopt automatic argon arc welding to relief the stress and expand boilers working life.
Longitudinal and girth joint adopt advanced automatic submerged-arc welding for good welding quality. All longitudinal and girth joint will have 100% radiographic inspection.
Fin tube us ND steel or stainless-steel material which avoid low temperature corrosion.
Inspection procedure point is set up to guarantee the sequence of expanding and welding, avoid cracking of the tube sheet holes.
4. Less fuel consumption
High quality aluminum silicate fiber is used with fire clay insulation, to control the boiler body temperature below 45℃ to control heat lost.
Sufficient steam storage room and heating area makes boiler to generate high quality steam and high thermal power.
Condenser is added to reuse the waste heat of the exhausted smoke to increase feeding water’s temperature and reduce emission temperature, which can increase the thermal efficiency above 98% and save operating cost.
Indirect efficiency gives us the efficiency of the boiler at a particular time. It does not give us the overall picture of the boiler over a period of time. The boiler is tuned to operate under certain specific conditions, but these conditions are never constant. For e.g the boiler is set to operate at a …
Exclusive, Full Featured Boiler Control System The Sage2.3™ boiler control is easy to understand and use. It optimizes boiler performance, flexibility, system efficiency and reliability. With its touchscreen display, it is one of the most versatile, easy-to-use control systems available… and it is only available on the Alpine, K2, K2 Combi
Shifting to real time efficiency monitoring can improve the boiler efficiency significantly depending upon the boiler type and actual conditions at site. In nutshell, monitoring and maintaining the boiler efficiency for the overall operational life of the boiler is a must to cut fuel bills and reduce carbon footprint.
Online calculator to quickly determine Boiler Efficiency. Includes 53 different calculations. Equations displayed for easy reference.
Cited by: 13 Boilers are the primary source of steam and hot water generation in industrial processing plants where steam demands vary very frequently according to the requirements. Hence, a well designed boiler must be capable of giving immediate response to these load demand variations. While doing so it must also maintain its efficiency and safety features.
Cleaver-Brooks Deaerators. If your system has moderate to high steam loss, a deaerator is a must for a reliable steam system. Deaerators remove dissolved oxygen and carbon dioxide from the boiler feed water, which reduce chemical consumption and blow down, thus saving energy and extending boiler life.
Boiler Plant Optimization. Energy Control has factory-trained certified technicians to perform Boiler Plant Optimization (BPO) assessments. A BPO is an evaluation of the boiler room based on 4 pillars of optimal plant operation: efficiency, sustainability, reliability and safety.
Modulating the feedwater to the boiler is the most important part of the boiler feedwater system. Modulating the feedwater flow to the boiler has so many advantages over on-off feedwater addition, it is difficult to visualize any other system. Boilers with modulating firing controls are quite common. Why would you modulate the boiler firing rate, […]
The gross calorific value of the fuel includes the energy used in evaporating this water. Flue gases on steam boiler plant are not condensed, therefore the actual amount of heat available to the boiler plant is reduced. Accurate control of the amount of air is essential to boiler efficiency:
An electronic sensor is inserted into the boiler flue, near the boiler, ahead of any dampers or other sources of air leakage into the boiler or flue. The sensor is connected to a control panel that measures oxygen and sends a signal to a control damper on the burner air supply.
Boiler efficiency and carbon burnout. Boiler efficiency is a measure of how effectively chemical energy in fuel is converted into heat energy in steam going to the turbines. The largest boiler efficiency loss is sensible heat lost as hot flue gases (and ash) exit the boiler.
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